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It’s difficult to choose the ideal mailer box sizes because of their impact on the unboxing experience. Businesses need to select the ideal size of mailer packaging to leave a strong impression on their potential customers. We are here to help you make decisions easily by offering custom mailer boxes in different sizes to align with your brand needs.

Our customizable and affordable mailer packaging boxes are available in a variety of dimensions to safeguard products during transportation and improve customer experience. We know that product protection is essential because damaged products due to poor packaging cost different businesses around $2 billion in the United States of America every year. At The Box Zilla we create boxes following different carrier requirements for mailing products.

Small Mailer Boxes

A small mailer box is perfect for businesses looking to transport products. These packaging boxes are available in unique dimensions to fit different products, such as cosmetics, jewelry, keychains, toys, t-shirts, tech gadgets, and phone accessories. The common sizes in inches are mentioned below:

  1. 4 x 4 x 2
  2. 7 x 5 x 3
  3. 8 x 6 x 2
  4. 10 x 8 x 2
  5. 12 x 9 x 4

It is important to choose smaller box dimensions that fit your products because a larger box can affect the environment and increase shipping costs. Therefore, larger packaging boxes badly affect the unboxing experience due to the unnecessary packaging.

The primary purpose of offering smaller boxes in unique dimensions is to meet your brand requirements and offer a memorable unboxing experience.

The colorful and vibrant designs of small mailing boxes make your brand easily prominent on the retail shelves while ensuring a lasting impression through safe transit. We also offer sustainable boxes to brands looking to capture eco-conscious customers’ attention.

Medium Mailer Boxes

Standard mailer box sizes in the category of medium packaging are familiar as secondary packaging to house a number of primary packages easily. 

These boxes offer a protective layer to primary packages of products like apparel, books, electronics, and cosmetics during handling and shipping. The common medium mailer box measurements in inches are given below: 

  1. 11 x 8 x 3
  2. 13 x 10 x 3
  3. 14 x 10 x 4
  4. 15 x 10 x 5
  5. 16 x 12 x 4

Medium boxes are the ideal choice to house medium-sized products while managing packaging and shipping expenses. You can easily package and ship products like cupcakes and small appliances. 

Medium-sized mailing boxes are ideal for different fashion items such as trousers, blouses, and t-shirts. We craft these boxes from recyclable materials to maintain an eco-friendly and engage environmentally conscious customers. 

These boxes feature tissue paper as an add-on to offer a memorable packaging experience. Our custom shipping boxes have become the perfect packaging options for shoe brands looking to ship products like stilettos and flip-flops.

Large Mailer Boxes

Big mailing boxes are perfect for carrying larger products or multiple items easily. These are popular as tertiary packaging solutions containing multiple secondary products. 

The robust and sturdy construction of these boxes prevents products such as pillows, large appliances, sports equipment, and bulky clothing items from collapsing during transportation. Common box dimensions are as follows: 

  • 18 x 12 x 6
  • 20 x 15 x 6
  • 22 x 16 x 6
  • 24 x 18 x 8
  • 25 x 20 x 8

We provide different larger mailing packaging solutions to ensure the safe storage and shipping of bulky items. These boxes are perfect for heavy clothing items and electronic appliances. 

Well-designed packaging offers phenomenal branding opportunities to your business. You can convey your brand message to your potential customers in an effective way.

These standard shipping box sizes can be printed with branding elements such as a brand name, logo, and color scheme to ensure consistent branding.

Flat Mailer Boxes

Flat mailer box dimensions ensure the safe transit of products such as smaller subscription items, light clothing, photographs, and documents. We craft subscription mailer boxes in the perfect sizes to meet business and product requirements. The usual dimensions of flat mailing boxes are mentioned below:

  • 9 x 6 x 0.5
  • 10 x 8 x 1
  • 11 x 8 x 1 
  • 14 x 11 x 1 
  • 16 x 12 x 1

We offer these flat boxes in customizable dimensions to fit your products. Whether you are running an E-commerce brand or business and relying on postal service, flat packaging options are ideal for your items.

Our professional packaging team uses kraft material to meet your brand’s sustainability goals. The durable design ensures the safe delivery of your products to their destination. The addition of customizable designs and logos can resonate with your potential customers.

How to Measure Mailer Box Size

It is important to ensure accurate mailer box measurements for safe storage and delivery of products. You can measure the mailer box sizes in the following steps:

Choose The Right Tool

You can use a measuring tape or ruler to measure the exact product size to create the ideal packaging for your valuable products.

Measure Product Dimensions

Measure exterior dimensions accurately. Length is the largest side of a product. Width is the widest and most perpendicular side of the length. Height ranges from the bottom to the top of the product.

Calculate the Mailer Box Size

It is necessary to calculate the packaging size when you have the measurement of dimensions. You must consider additional space for customized boxes for business depending on the product’s nature.

Consider Carrier Requirements

When you are sending products through carriers such as UPS, FedEx, and USPS, it is good practice to check the size limitations. Therefore, you can check the carrier services regulations.

Create Mailer Boxes in Ideal Sizes

Do you want to design mailer boxes by yourself? If yes, you can partner with The Box Zilla to craft high-quality boxes in accordance with your preferences and requirements. Whether you need eco-friendly packaging, branded mailers, or reinforced boxes for added protection, we ensure precision and excellence in every detail.

Let’s start designing your mailing boxes with us today by getting a free quote!