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Packaging has become the main concern for businesses due to the demand for protection and presentation of products. High-quality packaging safeguards the packaged products while enhancing the presentation and brand identity. Shipping and mailer boxes are two popular types of boxes that improve the unboxing experience. 

There are different factors, such as sustainability, unboxing experience, and shipping costs, impacting your decision to choose the ideal packaging solution. It is also necessary to consider your requirements when choosing the ideal packaging box. At The Box Zilla, we are using our expertise and years of experience to create the best packaging solutions.

What is a Shipping Box?

A shipping box is crafted from corrugated cardboard material and used to ship different bulkier or heavier products. The affordability and versatility make the shipping boxes ideal for shipping many products at a time. This box usually comes in a brown color to align with the brand. However, businesses can consider different colors for these shipping boxes depending on their requirements.

There are different customization options to personalize these boxes with branding elements. You can print a brand name, logo, and other details to make these boxes brand ambassadors for your business. It is a good approach to consider labels featuring essential details if you are shipping the perishable or fragile products. This label also lets the shippers carry and ship the product boxes carefully. 

What is a Mailer Box?

A mailer box is made of corrugated material and utilized to ship different products. It’s a small and durable packaging to deliver the products safely to customers. These mailing boxes feature small flaps ensuring an interlocking system to ensure automatic closure without using the tape. A few types of mailer boxes include the internal cushioning requiring no external packaging. These boxes reduce the packaging costs and waste.

It is a good practice to use additional cushioning material to keep your fragile products safe from the damage during the transportation. The customization is easy when your mailer boxes are made of cardboard material. You can consider different options such as intricate designs, patterns, and color schemes to make customized boxes for business more unique.

Importance of Choosing the Perfect Packaging

Packaging is a representative of your business. A mailer or shipping packaging box has the initial impression of your brand on potential customers. It is necessary to consider the visually appealing and functional packaging to attract potential customers while protecting products.

Sustainability is another reason to consider the ideal eco-friendly packaging. Customers don’t look for excessive packaging even if it keeps the product in place. You choose between a shipping and mailer box to keep a balance of aesthetics, cost, eco-friendliness, and safety. Moreover, you can consider the lightweight packaging boxes depending on your customers’ preferences.

Difference Between a Mailer Box and a Shipping Box

It is true that selecting between the mailer or shipping box is a challenging decision. However, you need to consider different factors to choose an ideal packaging box. 

Mailer Boxes

Custom Mailers Boxes are perfect for flat products such as jewelry, apparel, cosmetics, books, sunglasses, and picture frames. You must consider the following factors of mailer boxes.

  • Material Options: Mailers are sustainable packaging options made from less amount of glue and paper than other boxes while reducing the carbon footprint.
  • Shipping Rates: Carrier services such as UPS, FedEx, and USPS ensure the flat-rate postage for mailer boxes.
  • Size Options: Perfect packaging options for one or two small products and thin envelopes are ideal solutions. You can also consider standard mailer box sizes and learn how to read dimensions.
  • Quick Fulfillment: It’s easy to fulfill the mailer boxes through the easiest opening of packaging, filling products, and sealing it. 
  • Storage Efficiency: Mailer boxes are space efficient options taking less storage in warehouses and shipping trucks.
  • Unit Price: Mailers include the competitive unit cost than the shipping boxes.

Shipping Boxes

Shipping packaging boxes are ideal for heavier products without benting and several products in a single box. You must consider following factors for these packaging solutions:

  • Unboxing Experience: Shipment packaging solutions such as literature or tab locking boxes are crafted to improve the customer experience. Branded boxes with decorative options make your valuable products more appealing.
  • Versatility: Ideal options for shipping different products allowing companies to ensure a quick shipment process.
  • Protection: The corrugated walls of shipping packaging boxes ensure rigidity and pudding to ensure ideal product protection. Ideal packaging solutions to ship heavier items which can’t be shipped in the mailer boxes.

Comparison of Different Factors for Shipping Boxes and Mailer Boxes

Mailer Boxes Shipping Boxes
Direct mailing of small products Shipping larger or heavier products
Compact and sleek Larger packaging

Moderate durable packaging

Highly durable packaging
Small to medium Large 
Easy configuration  Tricky configuration
Cost-effective Expensive 
Basic safety High safety
Small gifts and subscription boxes Heavier products and e-commerce 

Sustainability Consideration for Packaging

Sustainability has become the most important factor because customers are ready to pay more for the eco-friendly packaging solutions. Therefore, businesses need to consider the sustainability of choosing a mailer or shipping box.

Shipping boxes cause more carbon footprint because they need additional materials than mailer boxes. Moreover, shipping packaging costs more than mailer because of occupying more space. It is important to consider poly mailers made from recyclable plastic are better options than shipping boxes.

It is important to consider that The Box Zilla utilizes the recyclable packaging materials to create both mailer and shipping boxes. We ensure that both packaging options are eco-friendly choices for businesses looking to reduce packaging waste and maintain an eco-friendly environment.

Discover more about Sustainable Packaging and Its importance by exploring our other blog

Buy A Shipping or Mailer Box Today 

If you are confused about purchasing the ideal packaging solution, you can request the free samples from our professional packaging that allows you to make a wiseful decision. Let’s order the packaging boxes to ship your products without damage!